Overall Sketch of Gas Handling System
Compression, Fiilteration, Control
PATENTED
PCT/TR2023/05XXX
HYDRAULIC UNIT
PRESSURE RANGE > 150-350 BARS
POWER RNGE > 5 - 100 KW
Any combination is possible upon request
FILTERATION
INLET > particle filter ( 2 levels)
OUTLET
-
particle, humidity, oil active carbon filters
-
sensor for oil detection before and after filters.
Sensors are placed for the maintenance and reliability of the system.
COOLING UNIT
cooling of oil and gas to obtain better performance and leak control.
MANAGEMENT UNIT
Sensors are used to manage compressor, control of wear, temperature, pressure and emission.
Depending on requirement PLC or IPC can be used.
Screen is used to manuplate and visualize or web can be applicable
IIOT and IR 4.0 analysis can be added
MAIN BODY
DIFFERENT LEVELS OF PRESSURE RANGES ARE SELECTED FOR DESIGN
-
LOPR => Low-Pressure Range (1-10 bars)
-
LMPR => Low-Medium Pressure Range (10-100 bars)
-
MEPR => Medium Pressure Range (100-250 bars)
-
MHPR => Medium-High Pressure Range (250-700 bars )
-
HIPR => High Pressure Range ( 700+ bars )
HOW TO PROCEED
AFTER HAVING REQUIRED FUNCTIONS FROM CUSTOMER DESIGN IS PERFORMED. REQUIRED INFORMATION IS BASICLY,
-
Pressure range of output
-
flow rate
-
gas purity
-
leak detection requirement
-
gas in use
-
level of data analytics.
PLEASE CONTACT US FOR DETAILED INFORMATION
PROPERTIES OF THE GAS HANDLING UNITS
-
Each section below can be sold seperately
-
Each component has standard design but sizes deviate
-
Each section below can be sold seperately
-
Each component has standard design but sizes deviate
-
All possible emitted gas collected and checked.
-
Even up on request, the hoses and connections can also be taken to detection zone.
-
Hydrogen can create embrittlement
-
materialsare selected as compatible.
Incase of any leak gas will have 3 issues.
May harm health, accumulate around and explode, lead to global warming etc.,
In our design leak is released through secure ways and quantity is reported
-
In reuse operations units stop and start frequently.
-
Our compressor is suitable for this operation.
-
Deformation on gaskets and pistons are controled
-
sensors are placed to control filteration and condition
-
Gas quality also can bechecked at outlet
-
Alarm is displayed in case of any deviation
-
All operation visualization done on web or screen
-
the variations on process andtrends are shared.
When gas compressed gas heats up. Cooling is required. If water cooling applied
no need for huge fans
low noise, high efficiency
No flow in factory.
No extra dust,
no effect on AC
PATENT PENDING CONCEPTS
MULTI-LEVEL COMPRESSOR
-
Water cooling is applied
-
Leak detection facilities are applied
-
IIOT and IR 4.0 applied
EMISSION DETECTION APPLIED
-
Emission detection extended to adjacent equipments
-
Overall reporting is proposed
LEAK FREE COMPRESSOR
-
Leak free compressor
-
Zero oil contamintation
-
Zero purity loss